Atlas AC Repair, LLC

Case Study: Replacing Two Older Systems, One of Them Down, With a 5-Ton and a 2-Ton Carrier Infinity System in Keller

Installed May 29 and 30, 2025 · Keller, TX 76248

By Kenneth Carpenter, Co-Owner, Atlas AC Repair. Heat load calculation by Timothy Carpenter, NATE-certified, who holds the Texas ACR license TACLB00153401E that Atlas AC Repair operates under. Site survey by Bryce Duprey. Installed by Angel Garcia, Francisco Jimenez and Masiullah Amani.
Kenneth Carpenter is Co-Owner of Atlas AC Repair, a Carrier Factory Authorized Dealer and Carrier President's Award winner serving Texas homeowners.
Published: October 30, 2026

The homeowner's story. The homeowner had two older systems in the attic, and the 2-ton system was down. The homeowner chose Carrier Infinity for better temperature and humidity control and wanted to start with the 2-ton system because it needed no duct changes. The 5-ton system needed more supply and return airflow, so the job also included duct additions on that side.

Short answer. We replaced two older systems, one of them down, in this Keller home with a 5-ton and a 2-ton Carrier Infinity system, each with a variable speed air conditioner and a two-stage gas furnace. The certified heat load calculation results showed 80,667 BTU/h of total cooling load for the 3,383 sq ft house (73,819 sensible and 6,848 latent). The report caps the sizing figure at a 0.85 sensible heat ratio, which gives 86,846 BTU/h, or 7.24 tons (86,846 divided by 12,000), and 2,895 CFM. Glass is the largest cooling item, 30,295 BTU/h or 37.6%, and the home has almost no shade. We also added two 9 inch supplies and a 12 inch return on the 5-ton side to increase airflow, protect the system and support humidity control by maintaining adequate airflow.

Key facts

In plain words. Two older systems, one of them down, were replaced with a 5-ton and a 2-ton Carrier Infinity system, each with its own furnace, coil and control. The table gives the numbers that decided the job and the result: a $32,069.44 install finished in two days that passed the city inspection.

ItemDetails
LocationKeller, TX 76248 (Dallas-Fort Worth area)
Home3,383 sq ft, built in 2008, 12 ft ceilings (the load report uses an 11 ft average), 6 residents, almost no shade, standard insulation (R-11 walls, R-5 floor, R-22 ceiling), two systems with furnaces and coils in the attic
Old systemsTwo older systems, one of them down, the 2-ton system. Carrier 58STA110 and 58STA045 gas furnaces made October 2008, with Trane R-410A coils made 10/2014 and 5/2015. The old outdoor unit tags were faded and unreadable
Heat load resultWhole house, 3,383 sq ft (the certified heat load calculation results): cooling 80,667 BTU/h (73,819 sensible, 6,848 latent, calculated SHR 0.92). At the report's 0.85 SHR cap: 86,846 BTU/h, 7.24 tons, 2,895 CFM. Heating 45,103 BTU/h, 586 CFM
Why 5 tons and 2 tonsThe two systems were chosen from the equipment available. The 5-ton is the largest size Carrier makes in the Infinity line, so the downstairs system could not be upsized. The upstairs zone served by the 2-ton is only 895 sq ft, and a 3-ton Infinity there would have been oversized. The best option with the available equipment was a 5-ton downstairs and a 2-ton upstairs. We want to be straightforward about the numbers. The two AHRI ratings at 95°F add up to 80,200 BTU/h (56,000 plus 24,200), which sits right at the calculated cooling load of 80,667 BTU/h, and the load was calculated at a 105°F outdoor design, not 95°F. We do not claim the equipment exceeds the load at 105°F. The homeowner asked for the heat load to be run at a 105°F outdoor design temperature because their old systems could not keep up during the hottest part of summer, so this is a deliberately conservative design, stricter than a typical design day. We then selected the exact matched systems and verified their published performance data.
New systemsTwo Carrier Infinity systems, each with a variable speed 26VNA1 air conditioner (R-454B), a CVAMA cased coil, a two-stage 58TN0B gas furnace, an Infinity System Control and an RGF LED REME HALO: a 5-ton (26VNA160W003) and a 2-ton (26VNA124W003)
DuctworkTwo new 9 inch supplies and one new 12 inch return added on the 5-ton side, and manual plenum dampers on the 2-ton side
Airflow in Comfort modeBoth systems were set to Comfort mode, which delivers 1,750 CFM on the 5-ton system and 700 CFM on the 2-ton system. Duct capacity from the chart values below: 5-ton supply 1,950 CFM and return 2,155 CFM with the new ducts, 2-ton supply 830 CFM and return 860 CFM
AHRI ratings5-ton: AHRI 215701358, 26VNA160W*030* + CVAMA6021XMA*+UI + 58TN*B110C21**20, 56,000 BTU/h, 19 SEER2, 10.5 EER2. 2-ton: AHRI 215690168, 26VNA124W*030* + CVAMA2517XMA*+UI + 58TN*B070C14**12, 24,200 BTU/h at 95°F, 18.5 SEER2, 11.5 EER2
Static pressure after install0.49 in. W.C. on the 5-ton system and 0.57 in. W.C. on the 2-ton system, both within the 0.3 to 0.8 in. W.C. range Carrier technical support and training recommends for the Infinity airflow test
Permit and inspectionCity of Keller final mechanical inspection passed June 6, 2025
Installed price$32,069.44 after two $1,700 Carrier Cool Cash rebates and a $655 discount. See the Cost section.
Install timeTwo days, May 29 and 30, 2025. Installed by Angel Garcia, Francisco Jimenez and Masiullah Amani

The problem: two older systems, one of them down

In plain words. The home had two older systems, and one of them, the 2-ton, was down. Both furnaces were made in October 2008, and the coils were from 2014 and 2015. The house has a lot of glass with almost no shade, so we recommended replacing both systems with Carrier Infinity systems for better temperature and humidity control. The result is two matched, variable speed systems.

The homeowner had two older systems in the attic, and the 2-ton system was down. What we found at the survey on May 15, 2025:

  • Aging equipment. The two Carrier gas furnaces, a 58STA110 (110,000 BTU/h input) and a 58STA045 (44,000 BTU/h input), were made in October 2008. The coils are Trane R-410A models made 10/2014 (4TXCC060BC3HCBA, 5 tons) and 5/2015 (4TXCB036BC3HCBA, 3 tons). The 3-ton coil was paired with the 2-ton condenser. The data tags had faded off both outdoor units and couldn't be read, so the tech got the size of both units from their compressor data tags. The old outdoor unit data tags were unreadable and not photographed, so the old condensers' model and efficiency are not stated here.
  • A large glass load with almost no shade. Glass is 37.6% of the cooling load, with 245 sq ft facing east and 172 sq ft facing west. Rooms facing the sun can run warmer in the afternoon than the rest of the house, and the load report's contractor alert suggests a variable comfort system and room or zone controls for that.
  • Humidity. The certified heat load report shows 24 grains of moisture difference, and infiltration alone adds 5,648 BTU/h of latent load. Better humidity control was one of the homeowner's reasons for choosing Infinity.
The larger old outdoor unit at a Keller home before the replacement
Before: the larger old outdoor unit (5-ton system).
The smaller old outdoor unit at a Keller home before the replacement
Before: the smaller old outdoor unit (2-ton system).
Old furnace and foil wrapped ductwork in the attic before the replacement
Before: an old furnace and its ductwork in the attic.
Old Carrier furnace in the attic before the replacement
Before: another old Carrier furnace in the attic.
Data tag of the old Carrier 58STA110 furnace
Old 58STA110 furnace tag, made 10/2008 (serial blurred).
Data tag of the old Carrier 58STA045 furnace
Old 58STA045 furnace tag, made 10/2008 (serial blurred).
Data tag of the old Trane 4TXCC060BC3HCBA coil
Old Trane 4TXCC060BC3HCBA coil tag, 10/2014 (serial blurred).
Old Nest thermostat at the Keller home
Before: one of the old Nest thermostats.

What the homeowner wanted, and the result

In plain words. The homeowner wanted two new systems with better temperature and humidity control and chose Carrier Infinity for that, starting with the 2-ton system. We replaced both systems, added the airflow the 5-ton system needed, and the homeowner's review is a 5-star one. The table shows each request, what we did and how it turned out, in the homeowner's own words where the review covers it.

What the homeowner wantedWhat we didResult
Better temperature and humidity control, so Carrier InfinityInstalled a variable speed Carrier Infinity air conditioner, a two-stage variable speed furnace and an Infinity System Control on each systemThe homeowner's review: "I could not be more please with the quality and professionalism in the work."
Start with the 2-ton system, since it needed no duct changesInstalled both systems over two days, May 29 and 30, 2025, with the 2-ton system as the homeowner's starting pointThe homeowner's review: "The installation led by Angel and his crew went quickly and flawlessly, with minimal disruption and tidy work habits."
Duct changes to match the airflow the 5-ton system needsAdded two 9 inch supplies and one 12 inch return on the 5-ton side, and manual plenum dampers on the 2-ton sideThe homeowner's review: "The suggested duct modifications aligned with a recommendation ( not revealed) made five years during routine maintenance (different vendor)."
Air purifiers on both systemsInstalled an RGF LED REME HALO with a 4" Honeywell Filter Base with MERV 11 filter on each systemThe homeowner's review mentions both "REME-LED Air purifiers".
A price that matched the quoteBuilt four estimate options (Performance and Infinity) and installed the Infinity 5-ton and 2-ton optionThe homeowner's review: "It was perfectly aligned aligned with their web site pricing information; no surprises."

How the size was chosen

In plain words. The old systems were two older units, one of them down, and we did not size the new ones by copying them. The certified heat load calculation results are for the whole 3,383 sq ft house as one block load: 80,667 BTU/h total, 73,819 sensible, which the report caps at a 0.85 sensible heat ratio for an 86,846 BTU/h, 7.24 ton sizing figure and 2,895 CFM. We selected a matched 5-ton and 2-ton Carrier Infinity pair because the 5-ton is the largest Infinity size Carrier makes and a 3-ton on the 895 sq ft upstairs zone would have been oversized. The two AHRI ratings at 95°F add up to 80,200 BTU/h, right at the calculated load, and the homeowner asked for a conservative 105°F design. We checked the published data of both systems. The outcome is two variable speed systems that can run well below full output on mild days.

The certified heat load calculation results are for the whole house as one block load, in report 2146594, run by Timothy Carpenter. The certified heat load calculation results are from May 15, 2025, the same day as the site survey. The inputs were 3,383 sq ft, 6 residents, an 11 ft average ceiling, R-11 walls, an R-5 floor and an R-22 ceiling, glass at U 0.5 and SHGC 0.85, 105°F outdoor and 69°F indoor summer design, 45°F outdoor and 72°F indoor winter design, a 74°F summer wet bulb, 24 grains of moisture difference, 0.6 air changes per hour of cooling infiltration and 0.8 for heating, 15% duct gain and 10% duct loss.

Cooling load itemBTU/hShare
Glass30,29537.6%
Sensible infiltration13,70517%
Duct gain9,87212.2%
Ceiling9,37911.6%
Wall6,7888.4%
Latent infiltration5,6487%
Internal2,4003%
Sensible people1,3801.7%
Latent people1,2001.5%
Total80,66773,819 sensible, 6,848 latent
Heating load itemBTU/hShare
Infiltration13,70530.4%
Floor11,50725.5%
Glass6,54814.5%
Wall5,09111.3%
Ceiling4,1519.2%
Duct loss4,1009.1%
Total45,103586 CFM required heating airflow

The calculated sensible heat ratio is 0.92. The report caps the sizing figure at a 0.85 SHR, which gives 86,846 BTU/h (73,819 divided by 0.85), or 7.24 tons (86,846 divided by 12,000), with 2,895 CFM of required cooling airflow. The report's contractor alert says that if the hourly glass load exceeds the average glass load, especially in mid to late afternoon, areas of the home may become uncomfortable, and suggests a variable comfort system (staged or modulating cooling and heating, and variable airflow) and room or zone temperature controls.

Why two systems. The two systems were chosen from the equipment available. The 5-ton is the largest size Carrier makes in the Infinity line, so the downstairs system could not be upsized. The upstairs zone served by the 2-ton is only 895 sq ft, and a 3-ton Infinity there would have been oversized. The best option with the available equipment was a 5-ton downstairs and a 2-ton upstairs. We want to be straightforward about the numbers. The two AHRI ratings at 95°F add up to 80,200 BTU/h (56,000 plus 24,200), which sits right at the calculated cooling load of 80,667 BTU/h, and the load was calculated at a 105°F outdoor design, not 95°F. We do not claim the equipment exceeds the load at 105°F. The homeowner asked for the heat load to be run at a 105°F outdoor design temperature because their old systems could not keep up during the hottest part of summer, so this is a deliberately conservative design, stricter than a typical design day. We then selected the exact matched systems and verified their published performance data. Each 26VNA1 compressor has a capacity range of 25 to 100% (Carrier 26VNA1 product data), so on mild days each system runs well below full output.

Ductwork: more airflow on the 5-ton side

In plain words. The home had two older systems, one of them down, and the existing ducts on the 5-ton side were short of what a 5-ton system needs. Our supply airflow takeoff found the existing supply ducts good for only about 3.75 tons, and our return takeoff found the existing return ducts good for about 4.18 tons. We added two 9 inch supplies and one 12 inch return to increase airflow, protect the system and support humidity control by maintaining adequate airflow. The added return increases available return-air capacity and helps the system maintain the airflow required for Comfort Mode operation. The 2-ton side needed no duct additions and got manual plenum dampers. The tables below break out every duct.

Our supply airflow takeoff found the existing 5-ton supply good for about 3.75 tons, and our return takeoff found the existing return good for about 4.18 tons. It is factory recommended to have an adequate amount of supply air per system tonnage, so we recommended adding two 9 inch supply ducts and one 12 inch return duct to make the airflow adequate for a 5-ton system. We added them, billed as three new duct runs. Reasons:

  • Increase airflow. More supply and return area for the 5-ton system.
  • Protect the system. A 5-ton variable speed system with too little duct area works against its own airflow.
  • Support humidity control. The added return increases available return-air capacity and helps the system maintain the airflow required for Comfort Mode operation.

On the 2-ton side the homeowner noted there were no duct modifications to make, and the estimate adds manual plenum dampers. The parts order for the job lists two 9 inch collars, a 12 inch collar, register boxes and return grilles, which match the two supplies and one return.

Every duct, with its airflow

In plain words. The 5-ton system had seven existing supply ducts and four existing return ducts, and the 2-ton system had four supplies and two returns. At 400 CFM per ton, our takeoff gave the existing 5-ton supply about 3.75 tons and its return about 4.18 tons, short of a 5-ton system. The two new 9 inch supplies and the new 12 inch return raise those to about 4.87 and 5.38 tons. The 2-ton side came to about 2.07 tons of supply and 2.15 tons of return and needed no additions.

Each duct's airflow is the design airflow for its round size from the NCI field duct sizing chart (flexible duct): 5 inch 50 CFM, 6 inch 75, 7 inch 110, 8 inch 160, 9 inch 225, 12 inch 480, 14 inch 700 and 16 inch 1,000. These are chart values, not measured airflow. Tons are CFM divided by 400, rounded down to two decimals.

5-ton system, supplies and returns
DuctSizeCFMStatus
Supply 112 inch480Existing
Supply 29 inch225Existing
Supply 39 inch225Existing
Supply 49 inch225Existing
Supply 58 inch160Existing
Supply 67 inch110Existing
Supply 76 inch75Existing
Existing supply total1,5003.75 tons
Supply 89 inch225NEW
Supply 99 inch225NEW
New supply total1,9504.87 tons
Return 116 inch1,000Existing
Return 29 inch225Existing
Return 39 inch225Existing
Return 49 inch225Existing
Existing return total1,6754.18 tons
Return 512 inch480NEW
New return total2,1555.38 tons
2-ton system, supplies and returns
DuctSizeCFMStatus
Supply 112 inch480Existing
Supply 29 inch225Existing
Supply 36 inch75Existing
Supply 45 inch50Existing
Existing supply total8302.07 tons
Return 114 inch700Existing
Return 28 inch160Existing
Existing return total8602.15 tons

Comfort mode airflow

In plain words. Both Carrier Infinity systems were set to Comfort mode, which delivers 1,750 CFM on the 5-ton system and 700 CFM on the 2-ton system. The duct totals in the tables above show the ducts can carry those airflows.

Comfort mode on the 5-ton system delivers 1,750 CFM. With the two new 9 inch supplies the 5-ton supply ducts add up to 1,950 CFM, and with the new 12 inch return the return ducts add up to 2,155 CFM, so both sides have more capacity than 1,750 CFM. The existing 5-ton ducts alone came to 1,500 CFM of supply and 1,675 CFM of return, below 1,750 CFM, and the new ducts bring both above it. Comfort mode on the 2-ton system delivers 700 CFM. The 2-ton supply ducts add up to 830 CFM and the return ducts to 860 CFM, which is also more than 700 CFM, and that side needed no additions. The duct figures are chart values, as explained above.

New flex duct run in the attic at the 5-ton system after the install
After: flex duct in the attic at the 5-ton system.
Flex duct takeoffs in the attic at the 5-ton system after the install
After: duct takeoffs in the attic at the 5-ton system.

What was installed

In plain words. Both old systems were replaced. In their place went two matched Carrier Infinity systems: a variable speed air conditioner, a cased coil, a two-stage variable speed gas furnace, an Infinity control and an RGF LED REME HALO on each. The furnaces are two-stage 80% AFUE models, and each new system has a documented, tested install. The table links every installed model to Carrier or RGF.

PartOldNew, 5-ton systemNew, 2-ton system
Outdoor unitTwo older outdoor units (data tags faded and unreadable)Carrier Infinity 26VNA160W003, variable speed, R-454B (product data)Carrier Infinity 26VNA124W003, variable speed, R-454B (product data)
Indoor coilTrane 4TXCC060BC3HCBA, 5 tons, made 10/2014, and Trane 4TXCB036BC3HCBA, 3 tons, made 5/2015, both R-410ACarrier CVAMA6021XMA cased coil with TXV (product data, spec sheet)Carrier CVAMA2517XMA cased coil with TXV (product data)
FurnaceCarrier 58STA110 (110,000 BTU/h input) and 58STA045 (44,000 BTU/h input), made 10/2008Carrier Infinity 80 58TN0B110C21--20, two-stage, variable speed, 80% AFUE (product data)Carrier Infinity 80 58TN0B070C14--12, two-stage, variable speed, 80% AFUE (product data)
ControlNest thermostatsCarrier Infinity System Control SYSTXCCITC01-C on each system (product data)
Air treatmentNone listedRGF LED REME HALO with a 4" Honeywell Filter Base with MERV 11 filter on each system
DuctworkExisting ductworkTwo new 9 inch supplies and one new 12 inch returnManual plenum dampers
Line setExisting line set acid-flushed and reconnected, with a new filter drier (from the estimate)
Surge protectionNot recordedSurge protectors included at $0.00 on the estimate

Carrier lists the 26VNA1 as an Infinity 21 variable speed air conditioner with a 25 to 100% capacity range and sound as low as 55 dBA in low speed (26VNA1 product data). Carrier lists the 58TN0B as a two-stage, 80% AFUE, variable speed furnace with an IdealHumidity system (58TN0B product data), and says the Infinity control and furnace together give control of temperature, humidity and indoor air quality. The matched systems are listed in the AHRI Certification Directory under AHRI 215701358 (5-ton: 26VNA160W*030* + CVAMA6021XMA*+UI + 58TN*B110C21**20, 56,000 BTU/h, 19 SEER2, 10.5 EER2) and AHRI 215690168 (2-ton: 26VNA124W*030* + CVAMA2517XMA*+UI + 58TN*B070C14**12, 24,200 BTU/h at 95°F, 18.5 SEER2, 11.5 EER2).

New 5-ton Carrier Infinity 26VNA160W003 condenser at a Keller home
After: the new 5-ton Carrier Infinity 26VNA160W003 outdoor unit.
New 2-ton Carrier Infinity 26VNA124W003 condenser at a Keller home
After: the new 2-ton Carrier Infinity 26VNA124W003 outdoor unit.
New Carrier 58TN0B110C21 furnace in the attic
After: the new 58TN0B110C21--20 furnace on the 5-ton system.
New Carrier 58TN0B070C14 furnace in the attic
After: the new 58TN0B070C14--12 furnace on the 2-ton system.
Shipping label of the new Carrier 26VNA160W003 condenser
New 26VNA160W003 shipping label (serials blurred).
Shipping label of the new Carrier 58TN0B110C21 furnace
New 58TN0B110C21--20 furnace label (serials blurred).
Carrier Infinity System Control on the wall at a Keller home
New Infinity System Control on the 5-ton system.
Roof flue termination for the 5-ton system at a Keller home
Roof flue termination for the 5-ton system.

How the install went

In plain words. Two older systems, one of them down, came out and two matched systems went in over two days, May 29 and 30, 2025. The homeowner asked to start with the 2-ton system, and the 5-ton system went in with its duct additions. Both systems were pressure tested with nitrogen and evacuated, and the city inspection passed on June 6, 2025.

Angel Garcia led the crew, with Francisco Jimenez and Masiullah Amani. The install crew was Carrier Infinity trained. Bryce Duprey did the site survey on May 15, 2025. Atlas AC Repair operates under Texas ACR license TACLB00153401E, held by Timothy Carpenter.

The install took two days, May 29 and 30, 2025. The homeowner asked to start with the 2-ton system, since it needed no duct changes, and the 5-ton system went in with its three new duct runs.

Line set, evacuation and commissioning

In plain words. The existing refrigerant lines were reused after an acid flush, and a new filter drier was added to each system. Each system was pressure tested with nitrogen and evacuated before startup. The table lists what was recorded. The outcome is two systems started on the existing lines.

ItemRecordedSource
Line setExisting line set acid-flushed and reconnected, new filter drierEstimate line items
Nitrogen pressure testAbout 411 to 448 psig on the digital manifold across the photos, one shown below (test pressure, not a running pressure)Gauge photos
Evacuation, 2-ton system468 microns, still falling about 20 microns per minuteMicron gauge photo
Evacuation, 5-ton system246 microns, falling about 9 microns per minuteMicron gauge photo
Blower settings, 2-ton furnaceHigh cooling 875 CFM setting, low cooling 650 CFM setting (Carrier app settings, not measured airflow)Install photos
Blower settings, 5-ton furnaceHigh cooling 2,100 CFM setting, low cooling 1,400 CFM setting (Carrier app settings, not measured airflow)Install photos
Return filters4" Honeywell Filter Base with MERV 11 filter (20x25x4), on each systemInstall photos and parts order
Digital manifold showing the nitrogen pressure test on the new refrigerant lines
Nitrogen pressure test before startup.
Furnace burners lit on the 2-ton system during commissioning
2-ton furnace, burners lit during commissioning.

Static pressure after the install

In plain words. The existing ducts on the 5-ton side were short of what a 5-ton system needs, so we added two 9 inch supplies and a 12 inch return there. After the install, total external static pressure was 0.49 in. W.C. on the 5-ton system and 0.57 in. W.C. on the 2-ton system. Carrier technical support and training recommends 0.3 to 0.8 in. W.C. for the Infinity airflow test, so both are within that range.

SystemTotal external static pressureRecommended range for the Infinity airflow testResult
5-ton0.49 in. W.C.0.3 to 0.8 in. W.C.Within range
2-ton0.57 in. W.C.0.3 to 0.8 in. W.C.Within range

Total external static pressure, in inches of water column (in. W.C.), shows how hard the blower has to push air through the ducts, filter and grilles. The recommended range of 0.3 to 0.8 in. W.C. for the Infinity airflow test is from Carrier technical support and training. Both systems read inside it after the install. The 5-ton reading was taken after the duct changes described above, which added supply and return area to that system. We do not have a reading from before the changes, so we cannot say how much the added ducts changed it.

Permit and inspection

In plain words. The City of Keller final mechanical inspection passed on June 6, 2025. The homeowner's review says the inspector commented on the installation quality.

City of Keller final mechanical inspection: passed June 6, 2025.

Cost

In plain words. The homeowner had two older systems, one of them down, and chose the Infinity 5-ton and 2-ton option from four estimate options. The final installed price was $32,069.44 after two $1,700 Carrier Cool Cash rebates and a $655 discount. The table shows the line items. The review says the price matched the quote with no surprises.

We wrote four options on May 15, 2025: Performance 5-ton and 2-ton ($31,318.66), Performance 5-ton and 3-ton ($33,608.61), Infinity 5-ton and 3-ton ($35,826.10) and Infinity 5-ton and 2-ton ($32,069.44). The homeowner approved the Infinity 5-ton and 2-ton option on May 21, 2025.

Line itemAmount
5-ton Carrier Infinity gas system$17,548.58
Carrier Cool Cash rebate, 5-ton-$1,700.00
LED REME HALO with 4" Honeywell Filter Base with MERV 11 filter, 5-ton system$1,309.88
Three new duct runs, 5-ton side (3 at $570.00)$1,710.00
2-ton Carrier Infinity gas system$13,996.10
Carrier Cool Cash rebate, 2-ton-$1,700.00
LED REME HALO with 4" Honeywell Filter Base with MERV 11 filter, 2-ton system$1,309.88
Plenum manual dampers, 2-ton side$250.00
Surge protectors$0.00
$655 discount-$655.00
Installed price$32,069.44

For typical ranges, see our Carrier Infinity cost guide and HVAC replacement cost guide. This price covers two complete systems, three new duct runs, two air treatment products and the permit. Learn about our HVAC financing options.

Warranty

In plain words. The homeowner had two older systems, one of them down. The new Carrier equipment was registered with Carrier on June 9, 2025, and the estimate lists a 10-year Carrier factory parts warranty and a 2-year Atlas labor warranty. The LED REME HALO units carry their own warranty certificate.

The estimate lists a 10-year Carrier factory warranty on parts, which requires registration, and a 2-year Atlas warranty on labor. Atlas registered the new equipment with Carrier on June 9, 2025. The LED REME HALO units were registered on a warranty certificate showing install on May 29, 2025 and coverage to May 27, 2032.

Service visits after the install

In plain words. The new systems have had three Atlas visits since the install. Maintenance visits were made on December 1, 2025 and June 24, 2026. On June 24 the tech made a charge adjustment on the 2-ton system and replaced a faulty surge protector. On September 8, 2026 the 5-ton system's control showed a high humidity alert after a sudden humidity jump that came after the Carrier thermostat updated to version 2.10. We believe the control's humidity sensor was reading about 10 points high, and a 10% offset brought it into line with a reference hygrometer.

  • December 1, 2025. Maintenance visit on both systems. The homeowner answered "Great" to how the systems had been treating them.
  • June 24, 2026. Maintenance visit. The tech made a charge adjustment on the 2-ton system and replaced a faulty surge protector.
  • September 8, 2026. The 5-ton system's control was giving high humidity error codes after a sudden humidity jump that came after the Carrier thermostat updated to version 2.10. The control read 58 to 62% humidity while other monitors in the home read about 45%. The tech set the control's humidity offset to minus 10%. Afterward the control read 51% beside a reference hygrometer reading 50.2%. We believe the control's humidity sensor had been reading high.

What the homeowner said

In plain words. The homeowner wrote a 5-star Google review about three weeks after the install, covering the estimate, the duct changes, the crew, the city inspection and the two systems. The full review is below, word for word.

"I recently had Atlas AC provide and install two Carrier Infinity systems (5T and 2T) with gas furnaces and REME-LED Air purifiers. The work also included modifications to the existing ducting systems. I could not be more please with the quality and professionalism in the work. Starting with Bryce, who came to assess the existing system and provide alternative cost estimates for the Performance and Infinity series. It was perfectly aligned aligned with their web site pricing information; no surprises. The suggested duct modifications aligned with a recommendation ( not revealed) made five years during routine maintenance (different vendor). The installation led by Angel and his crew went quickly and flawlessly, with minimal disruption and tidy work habits. There were no issues found by the city inspector who commented on the "superior" installation quality. The system has been running about three weeks with no issues or call backs. Kudos to Kenneth and his excellent and informative web site. Would recommend that you spend time reviewing the wealth of information provided."

David B, Keller · 5-star Google review, June 21, 2025. Quoted word for word. Written about three weeks after the install; see the service visits above for later visits.

Common questions

Why were a 5-ton and a 2-ton Carrier Infinity system installed?

The two systems were chosen from the equipment available. The 5-ton is the largest size Carrier makes in the Infinity line, so the downstairs system could not be upsized. The upstairs zone served by the 2-ton is only 895 sq ft, and a 3-ton Infinity there would have been oversized. The best option with the available equipment was a 5-ton downstairs and a 2-ton upstairs. The certified heat load calculation results showed 80,667 BTU/h of total cooling load for this 3,383 sq ft house (73,819 sensible and 6,848 latent). The report caps the sizing figure at a 0.85 sensible heat ratio, which gives 86,846 BTU/h, or 7.24 tons, and 2,895 CFM. We want to be straightforward about the numbers. The two AHRI ratings at 95°F add up to 80,200 BTU/h (56,000 plus 24,200), which sits right at the calculated cooling load of 80,667 BTU/h, and the load was calculated at a 105°F outdoor design, not 95°F. We do not claim the equipment exceeds the load at 105°F. The homeowner asked for the heat load to be run at a 105°F outdoor design temperature because their old systems could not keep up during the hottest part of summer, so this is a deliberately conservative design, stricter than a typical design day. We then selected the exact matched systems and verified their published performance data. The homeowner had two older systems, one of them down, and chose Carrier Infinity for better temperature and humidity control.

What size AC does a 3,400 sq ft home need?

It depends on the house. For this 3,383 sq ft Keller home, the certified heat load calculation results showed 80,667 BTU/h of total cooling load and 45,103 BTU/h of heating load. Glass was the largest cooling item at 30,295 BTU/h, 37.6% of the cooling load. These numbers depend on the glass, shade, insulation and air leakage, so they are not a rule for another home.

Does window glass affect the cooling load?

Yes. This house has 245 sq ft of east facing glass, 172 sq ft of west facing glass and 34 sq ft each on the north and south sides, with almost no shade. In the certified heat load calculation results glass is 30,295 BTU/h, 37.6% of the cooling load, the largest single item. The report's contractor alert says areas of a home may become uncomfortable when the hourly glass load exceeds the average, and suggests a variable comfort system and room or zone temperature controls.

Why did the 5-ton system get two new supply ducts and a new return?

The existing ducts on the 5-ton system were short of what a 5-ton system needs. Our supply airflow takeoff found the existing supply on the 5-ton system good for only about 3.75 tons, and our return takeoff found the existing return good for about 4.18 tons, short of what a 5-ton system needs. We added two 9 inch supply ducts and one 12 inch return, which raise the totals to about 4.87 tons of supply and 5.38 tons of return at 400 CFM per ton. The added ducts increase airflow, protect the system and support humidity control by maintaining adequate airflow. The added return increases available return-air capacity and helps the system maintain the airflow required for Comfort Mode operation.

Why Carrier Infinity?

The homeowner chose Carrier Infinity for better temperature and humidity control. Carrier describes the Infinity 80 furnace as a two-stage, variable-speed furnace with an IdealHumidity system, and the 26VNA1 air conditioner has a variable speed compressor with a 25 to 100% capacity range.

What furnaces were installed?

Two Carrier Infinity 80 furnaces: a 58TN0B110C21--20 on the 5-ton system and a 58TN0B070C14--12 on the 2-ton system. Carrier lists the 58TN0B as a two-stage, 80% AFUE, variable speed furnace.

What was the static pressure after the install?

Total external static pressure after the install was 0.49 in. W.C. on the 5-ton system and 0.57 in. W.C. on the 2-ton system. Carrier technical support and training recommends a static pressure range of 0.3 to 0.8 in. W.C. for the Infinity airflow test, and both readings are within that range. The 5-ton reading came after the two new 9 inch supplies and the new 12 inch return were added to increase airflow on that system.

How much did the two-system replacement cost?

$32,069.44 installed in Keller in May 2025, after two Carrier Cool Cash rebates of $1,700 each and a $655 discount. That covered a 5-ton and a 2-ton Carrier Infinity system with gas furnaces, an Infinity control on each, an LED REME HALO with a 4-inch Honeywell Filter Base with MERV 11 filter on each, three new duct runs on the 5-ton system, plenum manual dampers on the 2-ton system and surge protectors.

Did the install pass inspection?

Yes. The City of Keller final mechanical inspection passed on June 6, 2025.

How long did the install take?

Two days, May 29 and 30, 2025. The homeowner asked to start with the 2-ton system. Angel Garcia, Francisco Jimenez and Masiullah Amani installed it.

What indoor air quality equipment was added?

An RGF LED REME HALO with a 4-inch Honeywell Filter Base with MERV 11 filter on each system. The homeowner's review mentions the REME-LED air purifiers.

Has there been any problem since the install?

Yes, a few small items, all handled on service visits. Atlas visited for maintenance on December 1, 2025 and June 24, 2026. On June 24, 2026 the tech made a charge adjustment on the 2-ton system and replaced a faulty surge protector. On September 8, 2026 a tech visited after the 5-ton system's control showed a high humidity alert, with the control reading 58 to 62% while other monitors in the home read about 45%. The sudden humidity jump came after the Carrier thermostat updated to version 2.10. The tech changed the control's humidity offset by 10% and the reading came into line with a reference hygrometer. We believe the control's humidity sensor was reading high. The homeowner's review, written about three weeks after the install, reports no issues or call backs at that time.

Proof and sources

About the author

Kenneth Carpenter is Co-Owner of Atlas AC Repair. He writes the content on this site and created the Atlas AC YouTube channel. More about Kenneth Carpenter

Atlas AC Repair, Arlington · Atlas AC Repair LLC · 3201 Bishop Dr., Ste 101, Arlington, TX 76010 · (469) 722-5425 · Texas ACR license TACLB00153401E, held by Timothy Carpenter.
Cool Cash Ending November 20
Cool Cash Ending November 20